Industry Overview
The beer and beverage industry is highly competitive, demanding consistency, efficiency, and hygiene. From craft breweries to large-scale factories, the need for advanced beer processing equipment and high-performance fermentation systems is growing. Modern consumers expect stable taste, safe packaging, and diverse flavors, requiring precise control over fermentation, filtration, and bottling.
Equipment Functions
For beer, kombucha, soft drinks, functional beverages.
Quality & Efficiency Advantages
- ▶ Stable flavor & quality: Precision fermentation and carbonation control.
- ▶ High productivity: Automated lines up to X,000 bottles/hour, lower labor cost.
- ▶ Food-grade SUS304/316 stainless steel for all contact surfaces.
- ▶ Energy efficient: Optimized heating/cooling, up to 20% less energy use.
- ▶ Easy maintenance: Modular design for quick part replacement, minimal downtime.
Pain Points & Solutions
Common Pain Points
- ◉ Inconsistent taste and quality due to manual fermentation and filling processes
- ◉ High energy and water consumption increases operational costs
- ◉ Hygiene risks caused by difficult-to-clean tanks, pipelines, and valves
- ◉ Frequent downtime from equipment breakdowns affects production schedules
- ◉ Limited scalability and flexibility when expanding to new beverage types or packaging formats
Our Solutions
- ◉ Automated fermentation, filtration, and filling lines to guarantee stable taste and quality
- ◉ Energy-efficient brewing and cooling systems that reduce power and water consumption
- ◉ Hygienic stainless steel design with CIP/SIP cleaning systems to meet HACCP and GMP standards
- ◉ Durable core components and smart monitoring minimize downtime and ensure continuous operation
- ◉ Modular and customizable equipment to support different beverage formulas and packaging sizes
Case Studies
Case 1: German Craft Brewery Modernization Project
A medium-sized craft brewery in Bavaria, Germany, producing 15,000 hectoliters annually, faced challenges with inconsistent fermentation quality, manual bottling processes, and limited production capacity. We implemented a complete automated brewing system including temperature-controlled fermentation tanks, automated bottling line, and CIP cleaning system.
- ◉ Production capacity increased by 45%, with daily output rising from 400 to 580 hectoliters.
- ◉ Labor costs reduced by 35%, saving approximately €280,000 annually.
- ◉ Fermentation consistency improved significantly, reducing batch variations by 80%.
- ◉ Project payback period achieved in 18 months.
Case 2: Brazilian Beverage Factory Food Safety Upgrade
A large beverage export group in Brazil faced stricter food safety standards (HACCP, ISO22000) for EU and Middle East markets. We implemented a complete closed-loop stainless steel transfer system, automated sterilization devices, and metal detection with X-ray inspection equipment for their bottling and packaging areas.
- ◉ Achieved and exceeded EU and Gulf country import food safety standards
- ◉ Microbial contamination detection failure rate reduced by 90%
- ◉ Export orders increased by 27%, entering 3 new markets
- ◉ Brand reputation in international markets significantly improved
Case 3: Asian Chain Restaurant Beverage Supplier Capacity Expansion
A chain beverage supplier in Vietnam, while expanding to over 120 stores nationwide, needed to double their beverage production capacity in a short time. We provided a complete high-speed bottling line, carbonation system, and intelligent cold chain supporting system to ensure consistent carbonation levels and optimal taste preservation.
- ◉ Production capacity increased 2.1 times within 3 months
- ◉ Beverage shelf life extended by 40%, reducing waste
- ◉ Production labor reduced by 35% while meeting food safety regulatory requirements
- ◉ Successfully supported their national expansion strategy